Abrasive Flow Machining
On projects large or small, we use abrasive flow machining (AFM) for deburring and polishing any size parts with intricate or complex internal shapes.
Versatile, Efficient, Effective and Flawless
We use various media and precise flow rates to produce the results that meet your technical specifications. The process handles various parts requiring simultaneous machining, deburring, and polishing.
Applications of Abrasive Flow Machining
- Deburring
- Internal radiusing
- Surface stress relief
- Polishing
- Geometry optimization
Other Services
FAQs
Abrasive flow machining (AFM) may also be called abrasive flow deburring, abrasive flow grinding, and extrusion honing.
Abrasive flow machining is especially suited for deburring and polishing complicated and intricate metal parts with areas inaccessible with other deburring methods.
Several factors impact the results of abrasive flow machining, including:
- fluid viscosity
- media flow rate
- particle density and hardness
- substrate hardness
- abrasive particle size
- abrasive concentration
AFM services offer the following benefits:
- Process efficiency
- Versatility
- Precision-quality
- Repeatability
- Enhanced component
- performance
- Customizability
Abrasive flow machining provides benefits to industries including:
- Aerospace
- Food processing
- Automotive
- Hydraulics
- Medical
- Electronics
- Firearms
Yes, Higher viscosity media is used for uniformly abrading the walls of large passages. Lower viscosity media is generally appropriate for radiusing edges and for processing small areas.
Surface Roughness Conversion Chart |
|||||||
Ra (micrometers) | Ra (microinches) | RMS | CLA (N) | Rt | N | Cut-off Length (in) | Cut-off Length (mm) |
0.025 | 1 | 1.1 | 1 | .3 | 1 | 0.003 | 0.08 |
0.05 | 2 | 2.2 | 2 | 0.5 | 2 | 0.01 | 0.25 |
.1 | 4 | 4.4 | 4 | 0.8 | 3 | 0.01 | 0.25 |
.2 | 8 | 8.8 | 8 | 1.2 | 4 | 0.01 | 0.25 |
0.4 | 1.6 | 17.6 | 16 | 2.0 | 5 | 0.01 | 0.25 |
0.8 | 32 | 32.5 | 32 | 4.0 | 6 | 0.03 | 0.8 |
1.6 | 63 | 64.3 | 53 | 8.0 | 7 | 0.03 | 0.8 |
3.2 | 125 | 137.5 | 125 | 13 | 8 | 0.1 | 2.5 |
6.3 | 250 | 275 | 250 | 25 | 9 | 0.1 | 2.5 |
12.5 | 500 | 550 | 500 | 50 | 10 | 0.1 | 2.5 |
25.0 | 1000 | 1100 | 1000 | 100 | 11 | 0.3 | 8.0 |
50.0 | 2000 | 2200 | 2000 | 200 | 12 | 0.3 | 8.0 |
Ra = Roughness Average in micrometers or microinches. RMS = Root Mean Square in microinches. CLA = Center Line Average in microinches. Rt = Roughness Total in microns N = New ISO (grade) scale numbers. Cut-off Length = Length required for sample. |
We Keep Industries Moving
Our abrasive flow machining process ensures quality finishing for metal and steel parts that are becoming more complex in every industry.
Medical
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We finish your materials within tight tolerances to meet exacting quality and regulatory demands.
Military
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Defense contractors rely on our anodizing, laser-marking, descaling, and other services to meet military specifications.
Aerospace
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We offer a range of finishing services for aerospace components and maintain NADCAP certification
Precision Manufacturing
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CNC manufacturers rely on our services to complete final finishing.
Pharmaceutical
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We innovate processes in the science and art of finishing precision-engineered pharmaceutical components.
Water Purification
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Our services for finishing water-system components include cryogenic deflashing, passivation, and laser marking.
Automotive
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Our precision capabilities handle high-volume jobs for automotive OEMs.
Computing
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We offer anodizing and laser marking of components and enclosures for computers and audio equipment.
Electronics
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Our finishing services meet critical tolerances for metal and plastic parts made for consumer electronics.
Food Service
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Our cleaning and finishing services meet strict regulatory requirements while enhancing performance and longevity.
Hydraulics
Learn about HydraulicsHydraulics
Our deburring, deflashing, and other services optimize the operating life of hydraulic equipment.
Firearms
Learn about FirearmsFirearms
Our suite of capabilities delivers precise results producing the highest quality finishes.
End-to-End
Finished Means Finished. Done
We eliminate the need for your parts to go elsewhere.